Machine list
Below you will find a selection of the processing machines we use. The machine list is subdivided into the following areas:
- Lathes
- Machining centres
- Welding machines
- Quality assurance
- Software
- Miscellaneous
CNC lathes
| CNC lathes | |
|---|---|
| Gildemeister CTX Gamma 1250TC turning & milling centre | Two main spindles with 315 mm collets, 5-axis milling spindle with 120 tool slots, 1 turret with 12 slots for powered tools, 80 bar high-pressure coolant feed Max. turning diameter 700 mm, max. turning length 1250 mm, Renishaw in-process tool gauging in the machine |
| Gildemeister N.E.F. CT 60 | 12-position turret, tailstock, 3-jaw chuck max. turning diameter 520 mm, max. turning length 940 mm |
| Monforts RNC 5 | 12-position disc turret, powered tools in 12 stations, tailstock Max. turning diameter 315 mm, max. turning length 600 mm |
| Monforts RNC 4 | Tailstock, 2 and 3 jaw collets Max. turning diameter 250 mm, max. turning length 600 mm |
| Emco Turn 65 | 12 tool slots, powered tools, C-axis, tailstock, with internal coolant supply Max. turning diameter 310 mm, max. turning length 520 mm |
| Mazak 250 SQT | Powered tools in 12 statiuons, C-axis, with internal coolant supply Max. turning diameter 210 mm, max. turning length 600 mm, electronic in-process tool gauging system |
| Mazak 250 QTN | Powered tools in 12 statiuons, C-axis, with internal coolant supply Max. turning diameter 210 mm, max. turning length 500 mm, electronic in-process tool gauging system |
| Mazak Quick Turn Nexus 450 II M | Powered tools in 12 stations, C-axis, tailstock, steady, with internal coolant supply Max. turning diameter 580 mm, max. turning length 2000 mm, electronic in-process tool gauging system |
Milling centres
| Milling centres | |
|---|---|
| Gildemeister CTX Gamma 1250TC turning & milling centre | Two main spindles with 315 mm collets, 5-axis milling spindle with 120 tool slots, 1 turret with 12 slots for powered tools, 80 bar high-pressure coolant feed Max. turning diameter 700 mm, max. turning length 1250 mm, Renishaw in-process tool gauging in the machine |
| Heller MC 16 | Horizontal, pallet changer, 80 magazine storage slots (chain magazine), with internal coolant supply, 80 bar Working range: x: 630 mm, y: 630 mm, z: 630 mm |
| Hurco VMX 42 | Vertical, 42 tools, with internal coolant supply, Working range: x: 1.060 mm, y: 610 mm, z: 610 mm |
| Hermle C 40 U | Vertical, tool magazine with 83 tool storage slots, 5-axis processing, with internal coolant supply Working range: x: 850 mm, y: 700 mm, z: 500 mm, clamping area: Ø 600 mm |
| Hermle C 30 U | Vertical, tool magazine with 32 tool storage slots, 5-axis processing, with internal coolant supply, 80 bar Working range: x: 650 mm, y: 600 mm, z: 500 mm, A-axis +30/-115°, C-axis 360°, clamping area: Ø 550 mm |
Welding machines
| Welding machines | |
|---|---|
| Pulsed MIG/MAG welding AMT HYBRID 6000M | Fully electronic welding machine Technical specifications: Wire feed speed = 0.5-20 m/min, solid wire diameter = 0.8-1.6 mm, fluxed core diameter = 1.0-2.4 mm, motor voltage = 42 V, motor rating = 90 W |
| TIG automatic welding equipment Cloos GL 400 T | With tailstock turning jig Dalex D-RDV 500 2/2 |
| MAG automatic welding equipment Dalex CGW 306 | With turning jig Dalex D-RDVJ 500 1/1 |
| TIG welding machine Rehm Invertig Pro 240 | Inert gas welding machine 240 AC/DC Technical specifications: Setting range 3-240 A, max. power consumption 9.3 kVA |
Quality assurance
| Quality assurance | |
|---|---|
| Zeiss Numerex Eclipse 550 3D | 3D measuring machine, working range: x: 500 mm, y: 550 mm, z: 580 mm |
| Dr. Schneider P 300 | Profile protractor, max. workpiece weight 20 kg, working range: x: 200 mm, y: 100 mm, z: 100 mm |
| Karl Deutsch | Magnetic particle inspection |
| Mahr Perthometer | Roughness testing device |
| Mahr Digimar 817 CLM | height measuring instrument, measuring range 0 - 600 mm |
| Keyence XM -1200 | image 3D-coordinate measuring machine, series XM Measuring range 600 mm x 300 mm x 200 mm |
| Keyence IM - 7000 | image 3D-coordinate measuringimage dimension measurement system, standard measuring mode: 200 mm × 200 mm (4 × R50), precision measuring mode: 125 × 125 mm machine, series XM Measuring range 600 mm x 300 mm x 200 mm |
| Mahr MarSurf MarWin | Contour measuring station, MarSurf CD 120 |
All our inspection, measuring, and test equipment is subjected to regular maintenance (MMME).
Software
| Software | |
|---|---|
| CAM Programming | Esprit/TNG |
| ERP System | Fauser JobDispo |
| Production control | Fauser Core |
| 2D Calculation | Osiris-Calc |
| 3D Calculation | Classmate Cloud |
| CAQ System | iqs Software |
| Inspection, measuring, and test equipment (IMTE) management | qmsoft |
Miscellaneous
| Miscellaneous | |
|---|---|
| Röltgen Marking equipment | Electric engraving, lettering also possible for longer items, max. length of marking 150 mm, max. height 300 mm |
| Amada saw | Max. rod diameter: 280 mm, max. rod length: 7,000 mm |
| Cleaning equipment | Cleaning equipment for smaller parts, washing medium is Avantin (corrosion protection for up to 6 weeks) |
We also have a number of special purpose machinery, bandsaws, hydraulic pressure testing machines, an automated basket washing machine and assembly workstations.
A printer friendly version can be found here.